Nnimpact crusher design pdf

Optimum design and analysis of the swinging jaw plate of a single. Impact crusher has two or three crushing cavity, while hammer crusher only has one crushing cavity. The main objective is to design impact stone crusher. A crusher is a major investment, so its essential to select one with the potential to meet your needs into the future. Impact crusher overview impact crushers are most often used for rock crushing, be also used in the recycling industry to process hard and brittle materials of all kinds. The design of a hsi crusher includes three main parts.

Using an advanced impact method, impact crushers are the efficient and costeffective solution for industrial size reduction projects. The aim of this is to give the complete design information about the can crusher machine. Pdf a jaw crusher is a kind of size reduction machine which is widely used in mineral, aggregates and metallurgy fields. Double toggle jaw crusher, type 2121, size 21211008. Computer aided design of jaw crusher scribd computer aided design of jaw crusher free download as pdf file. A few examples of the existing ice crusher machines will be studies in order to design the ice crusher machine. Pf series impact crusher can use impact energy to crush the materials. Because the hammer crusher has grid plate at discharge opening, the crushed material of the hammer crusher is more even than impact crusher, and the normal range of the size of crushed material is between 510mm. Applying discrete element modelling to vertical and horizontal shaft impact crushers n. The rotor rotates at a high speed by the driving of motor, and the materials entering from.

Pdf optimum design and analysis of the swinging jaw. Grant was the secretary of the team, and was also involved with the construction of the can crusher. They are used in mines and quarries as primary crushers to crush blasted rockpile, which may have edge lengths of over. The current developed can crusher machine can crush the tinny cans only low strength tinny cans made of aluminum, copper, brass, bronze etc. Thus with the help of this design we can fabricate an. More humanoriented with simple design and reasonable structure, bigger and better cavity, higher capacity. Scott designs and manufactures a superior size reduction crushing machine for process applications and waste recycling equipment. The impact roll crusher is standardly equipped with complete control unit including plc control which monitors the power consumption on the impact roll as well as on the chain conveyor. Jaw and gyratory crushers are used mostly for primary crushing.

Hcp ahcs a series impact crusher hcp ahcs a series impact crushers are built on advanced technology with a combination of domestic applications. Secondary impact crushers are manufactured in 2 different designs of rotor and crushing chamber. Computer aided design of jaw crusher ethesis nit rourkela. The dominator crusher breaks up and crushes a variety of materials including bones, chemicals, food, salt and fertilizer. There are many types of crushers but the major ones are the jaw, gyratory and the cone. Our objective is to design various components of an impact crusher like drive mechanism, shaft, rotor, hammers, casing, and. Their huge feeding capacity and adjustable closed side settings control the crushing process. The tooth profiles as well as the thickness of the jaws are optimized and combined with the right. Double rotor impactor crusher pdf,our compoany support you the excellent crushing and grinding machines,mineral mining euqipments,ore crushing and grinding machines pf series impact crusher 2 advanced design, high performance secondary impactor pf series impact crushers feature a unique combination of heavyduty rotor, wear material and.

This realization led to the idea that the can crusher should be enclosed inside of a trash can. For the most part advances in crusher design have moved slowly. The right cavity design how to improve the capacity. Agenda crusher application cone crusher operating principle crusher capacity crusher operation optimization and crusher performance. All members of caos were responsible for the actual design of the can crusher. To fabricate recycle bin tin can crusher low cost and time consuming. The finished product is of cube shape and the tension force and crack is avoided. In a hsi crusher, materials undergo impaction when they reach the breakerplate, at which point hammers that are fixed to the outer edge of a spinning rotor, are used to impact the material. International journal of engineering research and general science volume 2, issue 4, junejuly, 2014. This possibility of a relatively large hooper design, tool selection and use of the driving motor. Impact crusher,impact crushers,vertical shaft impact crushers. Impact crusher design crusher mills, cone crusher, jaw. Crushers may be used to reduce the size, or change the form of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials as in the case. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray.

Design and analysis of impact crushers a thesis submitted in partial fulfillment of the requirements for the degree of bachelor of technology in. Kavi department of mechanical engineering national institute of technology. Working principle of impact crusher with latest structure design. Design of a crushing system that improves the crushing efficiency of gold ore at a local mine. Impact crushers have a wide range of industrial applications from crushing rock to delumping sand and whole lot more. Blow bars, breaker plate liners and side wear plates. Primary and secondary for crushing of low abrasion materials. Design, fabrication and testing of a double roll crusher. There is no excerpt because this is a protected post. The impact crusher typically pe series is widely used and of high production efficiency and good safety performance. Nordberg np series impact crushers wear parts application. The terex finlay i tracked impact crusher has been speci. The cavity is the heart and only purpose of the jaw crusher. This project is about designing and fabricating the can crusher to helps people easy to crush the aluminium,tin and soda.

Based on the mechanism used crushers are basically of three types. The purpose is to serve as cold drink and beverage applications. The large hopper features a variable speed vgf feeder. The control automatically protects the plant against blockages and in case of overload, thus enabling the plant to. About 93% of these are crusher, 1% are mining machinery parts, and 0% are grinding equipment. Transfluid fluid coupling provides smooth startup and shutdown operations of crusher without the risk of excessive wear or catastrophic failure. Hand operated can crusher mechanical project full report download abstract the study of manufacturing was very important in order to carried out this project to ensure that student understand on what are needs to do. International journal of engineering research and general. This is to certify that the work in this thesis report entitled computer aided design of jaw crusher by sobhan kumar garnaik has been carried out under my supervision in partial fulfillment of the requirements for the degree of bachelor of technology in mechanical engineering during the session 200910 in the department of. Impact crushers section of the impact crusher odx section of the impact crusher odj impact crusher odj 1122 limestone crushing principle parameters of impact crushers odj type size of inlet opening entrance capacity crusher height crusher width crusher length power input mm mm th mm mm mm kw odj 1121 250x640 50125 35 75 1800 1750. With its compact design and ease of mobility, the trakpactor 230sr is primarily suited to recycling, demolition and mining applications. Now that you know latest design crusher impact working principle, you can take full use of it. Imperial journal of interdisciplinary research ijir vol. They are characterized by wide gape and narrow discharge and are designed to handle large quantities of material.

Lowering our lid increases the distance between the top of the cylinder and the bottom of the piston. Due to their simple design and easy maintainability jaw crushers are widely used as primary size reduction equipment in mechanical and mining industries. Imperial journal of interdisciplinary research ijir vol2, issue7, 2016. A crusher is a multi dimensional machine which is designed to reduce large size materials into smaller size materials. Technology, nit rourkela, and this work has not been. Impact service corporation isc specializes in vertical shaft impact vsi crushers and we have developed the most efficient and durable vsi on the market today. The design of impact crusher adopts novel design principle, new concepts of crushing technology. Impact crusher design crusher mills, cone crusher, jaw crushers. Impact crusher 150 th dolomite crushing impact crusher pf1620v limestone crushing. Due to their simple design and easy maintainability jaw crushers are widely used as primary size reduction equipments in mechanical and mining industries. In this research work, a process model describing the dynamic operation of an osborn 57s gyrasphere cone crusher is investigated. Cylinders are weakest when the load is being pushed and the rod is almost fully extended the design of our crusher allows us to maximize the cylinders strength by applying the crushing force in the retract pull stroke.

The existing plastic bottle crusher still has many deficiencies in terms of operational and efficiency of a machine. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. What is important today, in addition to the quality of the end product, is environmental and cost awareness, availability and a wide field of application, impact crusher should. Objective explain the interaction between rock material. Pdf manual can crusher shehbaz sufiyan ahmed shaikh. The terex finlay i incorporates a terex impact chamber with direct drive and advanced electronic control system. This would create some constraints mechanically but electronically if it were enclosed it may broaden our feature set. Impact crusher manufacturers impact crusher suppliers. Ben was responsible for one of the memos and keeping track of expenses. Feed liners and discharge lip for conveyor in mobile applications can be considered. This can crusher is used to crush aluminium cans for 200ml its suitable disposal. Np impact crusher contains mainly three different groups of wear parts. This project interest and expose me the field of mechanism and design engineering. A crusher is a tool or machine that is used to reduce the size of a large solid particle to a smaller solid particle.

The capacity of the crusher is determined by its size. The above design procedure is been adopted for the fabrication of fully automatic can crusher machine which will make the product durable for the long time as well as make it efficient and also helps to understand the concept of design. Gyratory crushers the original patent for the gyratory crusher was granted to phile tus w. To design the mechanical part of a tin can crusher and to fabricate the mechanical part of the system is the. Impact crusher,impact crusher design,impact crusher for sale impact crusher or impactor crusher can be applied in stone crushing industry for the first or secondary crushing process with the features of high ratio of crushing. Hand operated can crusher mechanical project full report. The impact crusher is a machine which works with shock principle, the materials in the crushing chamber suffer a high speed crush from the highspeed rotating hammer, the crushed materials rush over to the impact plate and coming back again, this process will repeat until the products satisfied the requirements, i. Design of lighter weight jaw crusher will require a more precise accounting of the stress 3. The right feed opening width to depth ratio ensures minimum blockage and eliminates unnecessary height from the crusher. Morrison julius kruttschnitt mineral research centre, the university of queensland, isles road, indooroopilly, brisbane 4068, australia received 25 june 2003. Thus with the help of this design we can fabricate an automatic can crusher machine to simply reduce the. Impact crusher can deal with the coarse, medium and fine materials granite, limestone, concrete, etc. This paper aims to design a crusher that could be installed anywhere and would aid crush of used wastes. It is widely used for the artificial aggregate production and ore crushing in railway, highway and construction industry.

He was always there to help construct the can crusher. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and. This combination has proved revolutionary in improving capacity, product quality and in reducing operating and wear costs, ensuring the lowest operating cost per tonne, for a wide range of materials and applications. At the time these early gyratory crushers were developed all mining and quarrying, either underground or open pit, was done. The objective of this project is to design and fabricate the can crusher which incorporates the use of quick return mechanism.

It is important to choose material that under normal operating circumstance offers the best performance. The mode of operation jaw crushers are equipped with one fixed and one moveable crushing jaw moving jaw, both of which support crushing plates wearing parts in several versions. Design and analysis of impact crushers a thesis submitted in partial fulfillment of the requirements for the degree of bachelor of technology in mechanical engineering by sidhartha patnaik roll10303035 biswajit pattnaik roll10303065 under the guidance of prof. Pdf development of the can crusher machine zulkifli. Impact crusher is mainly used to crush many kinds of large, medium, small hard size materials with compression resistance no more than how works impact crusher process crusher the liming is the professional mining equipments manufacturer in the world, located in china,india, along with other asian marketplaces to develop and develop.

That impact crusher uses the principle of impact crusher material, which is different from the hammering broken objects in the hit state constraints, and other shear, economic pressure, grinding broken. Primary and secondary crusher hammers for cement plants columbia steel manufactures wear parts for roll crushers, hammer mills, horizontal. Whats the difference between impact crusher and hammer crusher. Fabricate the design using material that been selected. A crusher is a tool or machine that is used to reduce the size of a. A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust. To design the mechanical part of a can crusher using cad software solid work. How impact crushers work crusher mills, cone crusher, jaw. Compared with hammer crusher, the impact crusher is able to. Our objective is to design various components of an impact crusher like drive mechanism, shaft, rotor, hammers, casing, and discharge mechanism which will be useful in minimizing weight, cost and maximizing the capacity and also do their analysis. This fint crusher was used by the buffalo cement co. University of johannesburg, department of mechanical engineering, p. Design of a crushing system that improves the crushing.